I cant find a model number, but there is an Item Number #68145 on the label. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. All rights reserved. You could lock it up to keep everything secure and cut a hole to run winch line out. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. I just bought another Bad Lands 2500 and replaced it on my Polaris. However, that is not the case with this unit. Im looking for a drum assembly for a Badland 2500 lb winch. Handlebar switch is convenient to control the winch with just a thumb operation. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Handlebar Control Switch: 3. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. This will ensure that the safety of the winch is maintained. The wireless remote controller will act as a receiver for the wireless remote. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Secure load after moving. Save my name, email, and website in this browser for the next time I comment. Badland is a winch brand that provides good quality winches. Obey all safety messages that follow this symbol to avoid possible injury or death. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. It is in the signature Mile Marker orange and black color. Do not use the winch even if minor damage appears. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Fairlead: 2. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. Required fields are marked *. However, with this unit's built-in safety features, it's a lot easier. Badland Zxr 12000 Winch Wiring Diagram Badland 63769 ZXR 9000 lb. The winch rope smoothly glides over the aluminum. It halves the load on the winch through pulley action. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. 2500 lb or 3500 lb? Some main key features make this Badland winch stand out on the market. hj60 pictures/PDF maintenance manuals storage: HF has parts. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? This item can only be purchased on www.buya.com with "In-store pickup" only. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. Replacement Parts in Stock. 1 BADLAND WINCHES 12,000 lb. Proof of purchase date and an explanation of the complaint must accompany the merchandise. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. ), Use winch only in underwind orientation. I cant seem to find a parts listing for the plastic box with cover. One such feature is that it can pull or tow for a very long time without getting hot and burning out. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. The Badland universal winch . I could try using a controller from another brand. What other Badland 2500 winch parts do you think are perfect? Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Do not continue use of the winch until the battery is completely run down. Can anyone help, thanks. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. This helix gives rise to the composite rope. Do not use winch in overwind orientation. (Wire rope enters/exits at the top. Engage clutch before starting. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Put the vehicle's transmission in Neutral. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. We are in the process of making one similar for Badland winch 12000 parts as well. It is highly durable and reliable. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. SAVE THIS MANUAL. Only winch with the winching vehicle s transmission in neutral. BADLAND ZXR 12,000 lb. Note: Specifications are approximate and subject to change. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Inspect before every use; do not use if damaged or parts loose. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. Failure to do so can result in serious injury. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Specifications Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. The Winch terminals are color-coded. I've searched and cannot find any source for replacement parts . Has anyone else been successful in finding replacement parts ? Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. Winch Central is reader-supported. This makes it ideal for outdoor use, especially in humid and rainy climates. Heavy vehicles such as trucks can easily handle this much weight. The gloves make the wiring process safe and prevent electric shocks. Connect the wire rope for a double line system as shown in Figure J below. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Any help would be appreciated. Where can I order\purchase these items? Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. These pieces (as long as they're not sewn in) can easily be repaired on your end. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Instead, it would be best if you kept a few things in mind. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Stay alert, watch what you are doing and use common sense when operating. How to Install a Badland ZXR 12000 Lb. Make sure the Winch will fit the chosen mounting area. There are two black wires and two red wires that come out of the winch. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Keep this manual and the receipt in a safe and dry place for future reference. The rocker switch IN and OUT helps to engage to operate the winch. This begs the question, what winch parts can be used with Badland winches? Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Winch Motor: 2. They are designed and branded by Harbor Freight as Badland ZXR winches. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. The two black wires are on the far right and far left of the red wires. 12,000 POUND WINCH. Fingers may be caught and get pulled into fairlead or drum. Some people are too busy knowing it all to ever learn anything. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. It comes with a clevis hook. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Good thing that there are winch manufacturing companies that do that. Do not use thinner/longer cables or link multiple cables together. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Lift the Socket Cover exposing the electrical switch connector. A simple plug and play-action provide ease of winching in and out with a push of a button. Synthetic ropes are lighter and flexible than steel cables. It can heat up after excessive use. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Move the Clutch Handle to the Engaged position. Do not try to guide wire rope. lb. This wire rope is kinked. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Remove the top cover of the Solenoid Box to drill holes for mounting screws. Thanks for your help. Extra Rope or Wire: 4. Or trade for a new Apex 5500 long drum winch or equivalent. If you are looking at how to wire a badland 2500 pound winch? Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. I have an old Badland ATV/UTV 3000 lb winch. It stops the cable from rolling back to prevent accidents and injuries. Also, guard the cables between the solenoid and the winch from excessive heat. This does not influence the price or reviews. Do not lift items vertically or use for aircraft purposes. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Some customers report that this product overheats. The mounting plate must be rated to at least the Winch's capacity. Do not power the hook all the way into the fairlead or winch. Please familiarize yourself with the operation of your winch before using it. Do not use the hand crank, if equipped, to "assist" the winch. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. The first time was on warranty. It's just that simple! , connect the remote control receiver to the solenoid box. The wireless remote controller will act as a receiver for the wireless remote. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. The battery may be drained if you use the winch while the engine is not running. I bought a 12000 zxr last year but never opened it until yesterday. These carry important safety information. This is especially important before rigging, installing, free spooling, or servicing. Its extreme weather tolerance also helps this product to be reliable on wet terrains. For California consumers: more information about our privacy practices. Keep at least 5 full turns of wire rope on drum. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Thank You The illustrations to the right show how a kink forms. Is there a replacement spool drum? No hardware to mount or connect the electrical components. The next item on the list is a hawse fairlead. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . The winch's internal mechanism is permanently lubricated. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Repair or replace solenoid. Battery weak, recharge. do you have a replacement motor for 3500lb winch sku68145? Any uncovered wires may be the cause of a short circuit. 3. Connect red wire to positive battery terminal and black wire to negative battery terminal. A circuit breaker can act as a disconnect at the push of a button. Do not route electrical cables near sharp edges or parts that will move or become hot. Uncoil the wire rope, except for 5 full wraps. Later tighten them with the help of a drill. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. The winch still works, but all of the electronic components got corroded by moisture. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. You can increase the rope length and get more spools on your drum with its thin size. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. It has a user-friendly design that makes its installation quite easy and smooth. They are less dangerous than steel cable when it breaks. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. I finally get a chance to give you guys my opinion of this winch after a year of abuse. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Keep clear of wire rope, hook, and load while winching. Lubricate the wire rope occasionally with a light oil. These winches weigh around 90 pounds. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8"